Packaging Automation

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Transfer Carts / Shuttles

Transfer cart with Dual Pallet CDLR Conveyor

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Provides the ability to convey product from one or more packaging lines to a main transportation line. The main conveyor line feeds the t-car which takes the unwrapped product from building to building.

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Model W-550 Transfer Car

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The W-550 Transfer Car moves product from loading and unloading stations and between conveyor lines. Power roller or drag chain conveyor decks transfer pallets in different configurations. Optional scissor lift allows for infeed and discharge at different elevations depending on requirements. Power transmission and control are accomplished through a cable carrier, wire rope festoon, rail festoon or spring wound drum. Many different configurations are available.

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Dual Pallet Wide Over-Under Heavy Duty Cycle Transfer Cart

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This transfer cart provides a safe, easy and efficient way to shuttle the product from one end of the plant to the other. This particular transfer cart accepts pallets on product two at a time from the end of these conveyor lines. After the cart has been filled it then drives down the line and empties onto the packaging conveyors.

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Scale Systems

IM 6000 Scales

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The IM 6000 In-Motion System is designed to make package weight information easy to collect and process. The system is available in many different lengths, widths and speeds for application flexibility and ensured compatibility with existing conveyor lines.

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FB 2255 Scales

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Fairbanks’ FB2255 Series Digital Instrument is a reliable choice for any industrial weighing application, from warehousing to general food processing. For batching and filling operations, system integration is easy — simply add a fieldbus accessory, such as PROFIBUS-DP, Ethernet / IP or DeviceNet. The FB2255 is also designed for convenient wireless operation with the aid of optional Bluetooth® wireless technology accessories.

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Stretch Wrap Equipment

Orion Flex Series

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Flex A models eliminate the need for operators to attach and cut the stretch film. Simply place the pallet load on the machine, and pull a lanyard switch while backing away. The machine will perform the entire wrap cycle automatically without the need for an operator to tie the film tail to the load at the beginning of the cycle, and detach it at the end. This will greatly impact the efficiency of your stretch packaging operation by keeping your operators busy with other tasks while the machine is wrapping.

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Orion MA Series Rotary Tower Automatic

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Orion’s top-of-the-line MA-X represents over twenty years of stretch packaging innovation. With a specially designed A-shaped frame structure, the machine can withstand the rigors of high speed operation. Available options include a 30 inch film carriage and 36 RPM for maximum throughput speeds of up to 100 loads per hour. When demanding applications demand only the most durable and robust machinery, the Orion MA-X is the right machine for the job.

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Case Tapers

Case Tapers

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Case Sealer for a wide range of applications from random size sealing to washdown conditions.

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Sheet, Board and Container Dispensers / Stackers

Model RM-940 Sheet Dispenser

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The RM-940 automatically dispenses sheets for palletizing or load transfer operations.

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Model RM-960 Telescoping Sheet Dispenser

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The RM-960 automatically dispenses slip sheets for load transfer or palletizing applications.

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Model RM-975 Gantry Type Sheet & Board Dispenser / Stacker

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The RM-975 automatically dispenses sheets or captive boards for palletizing or load transferring operations.

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Model RM-985 Telescoping Sheet Dispenser

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Single sheet is lifted automatically from a storage magazine with a set of vacuum pads. Telescoping carriage assembly transfers sheet horizontally. Magazine is loaded with a fork truck inline or 90 degrees to a single sheet discharge.

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Model RM-995 Pallet and Board Dispenser / Stacker

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The RM-995 utilizes four clamp assemblies to secure the edges of pallet or board. Guided cylinder installed motorized carriage then lifts and transfers the pallets to the main line conveyor for palletizing.

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Model RM-995C Captive Plywood Board Pallet Dispenser / Stacker

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The RM-995C utilizes four clamp assemblies to secure the edges of pallet or board. Guided cylinder installed motorized carriage then lifts and transfers the pallets to the main line conveyor for palletizing.

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Model RM-1360 Collapsible Container Stacker / Destacker

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The RM-1360 is used to stack and destack open or closed containers, handling up to four (4) containers per minute.

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Pallet Dispensers / Stackers

Model 50-57IL In-Line Automatic Pallet Dispenser

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The 50-57 automatically dispenses pallets from a storage magazine. Units are available to discharge pallets inline to pallet magazine.

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Model 50-57RA Right Angle Automatic Pallet Dispenser

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The 50-57 automatically dispenses pallets from a storage magazine. Units are available to discharge pallets 90 degrees to magazine loading

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Model 50-57ACC Adjustable Pallet Dispenser with Drag Chain Conveyor Discharge

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The 50-57A is an adjustable dispenser designed to handle a range of pallet sizes. After setting the guides, a fork truck is used to load the magazine. The bottom pallet is removed with a set of holding bars and a hydraulic lift. The single pallet is then discharged with a drag chain conveyor.

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Model 50-57A CDLR Adjustable Pallet Dispenser with CDLR Conveyor Discharge

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The 50-57A is an adjustable dispenser designed to handle a range of pallet sizes. After setting the guides, a fork truck is used to load the magazine. The bottom pallet is removed with a set of holding bars and a hydraulic lift. The single pallet is the discharged with a powered conveyor installed in the dispenser.

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Model 50-57-EXT Extended Magazine Pallet Dispenser

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The 50-57 automatically dispenses pallets from a storage magazine. Units are available to discharge pallets inline or 90° to magazine loading.

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Model 50-57J

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The Newcastle 50-57J is a fully automated, floor-level pallet dispenser and stacker. This unit can handle various pallet sizes and styles and eliminates the physical handling of pallets.

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Model 50-57OVER Oversized Pallet Dispenser

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The 50-57 automatically dispenses oversized pallets from a storage magazine. Unit discharges pallets 90 degrees to magazine loading.

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Model 50-57S Automatic Pallet Stacker

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Single pallets are received with conveyor installed inside stacker. A hydraulic lift and parallel holding bars are utilized to fill storage magazine. Full stack is unloaded with a fork truck. Models are available that can discard a full stack to a conveyor.

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Model 40-57 Manual Pallet Stacker

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Single pallets are loaded manually into the holding area. Once the magazine is full, the 40-57 is manually rotated 90° to discharge the stack of pallets to a gravity conveyor. Stacks are then staged on conveyor or removed with a fork truck.

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Load Squaring Systems

Model LP-2000 Load Squaring System

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The product is loaded into the system with a fork truck or infeed conveyor. Next, two side squaring plates cycle in to square cases on the pallet. Then, the plates retract, the load is rotated and the squaring sequence is repeated. Finally, the product is removed with a fork truck or discharged to conveyor system.
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Model LP-3000 Pallet Squaring System

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Stack of pallets is loaded into the system with a fork truck or infeed conveyor. Next, two side squaring plates cycle in to square the stack. Then, the front squaring plates cycle in to square front side of stack against back plate. The squaring plates retract and the stack is removed with a fork truck or discharged to conveyor.
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Model LCD-200 Load Centering Device

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The LCD-200 Load Centering Device includes a roller conveyor section and dual pusher plate assembly. The pusher plate assembly moves along guided rails and is driven by hydraulic cylinders. Device can be installed within an existing controller or built with a stand alone unit.
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Palletizing Systems

Model 100-57 Semiautomatic Case Palletizer

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The 100-57 is a floor level semi-automatic case palletizer. Interlocking and column stacking patterns are formed by the operator. The palletizer then places layers on the pallet automatically.
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Model 100-57A Floor Level Automatic Case Palletizer

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The 100-57A is fully automatic and operates at floor level. It handles trays and cases at speeds up to 20 cases per minute. The 100-57A has been designed for single line, low volume operation.
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Model 100-57SA High Level Automatic Case Palletizer

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The 100-57SA is a fully automatic, medium speed palletizer. It handles trays and cases at speeds up to 25 cases per minute. The 100-57SA is flexible, handling a wide range of case patterns.
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Model 100-57AT Semiautomatic Bag Palletizer

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The 100-57AT is an economical alternative to a fullyautomatic bag palletizer. The operator forms layers on an air table then automatically places each layer on an elevated pallet while an inclined bag flattener shapes bags prior to layer forming. Pallet dispensers and conveyors can be utilized for automatic pallet handling as options.
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Model 100-57B Floor Level Automatic Bag Palletizer

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The 100-57B is designed to automatically palletize full bags onto a pallet or slip sheet. Operations are performed at floor level. Up to ten bags per minute can be handled.
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Model IC-2500 Bag Flattener

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The Model IC-2500 Bag Flattener is designed to produce flat, uniform bags. This machine is well suited for manual, semi-automatic, or fully automatic bag palletizing systems. Two 1hp gear motors are used to convey and compress product. Compression exerted on bags is fully adjustable with an air regulator. Nema 12 dust tight controls are standard equipment. Explosion proof controls, infeed section, wider conveyor sections and casters are optional.
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Model G-1200VAC Vacuum Lifters with Interchangeable Pads

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The G-1200VAC is a Vacuum Lifter with interchangeable pads for nonporous and semi-porous loads. The system can be mounted to a jib crane or overhead gantry.
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Model 100-57D Automatic Drum Palletizer

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The Model 100-57D is designed to automatically palletize full drums onto a wood pallet or plastic pallet. Several models are available to suit most applications. This system handles 55 gallon drums at a rate of 4 drums per minute. Drums are transferred from an infeed conveyor to a stripper plate that retracts and deposits drums on pallet. This totally hydraulic system includes a pallet dispenser, drum palletizer, drum infeed conveyor and a full pallet discharge conveyor.
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Model 100-57P Automatic Pail Palletizer

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The Model 100-57P Automatic Pail Palletizer stacks and palletizes plastic or metal pails. Unit has been designed as a maintenance free system. The equipment is hydraulically operated and utilizes standard readily available components.
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Model 100-57DT Automatic Drum Depalletizer

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The Model 100-57DT Drum Depalletizer automatically clamps, lifts and transfers drums from pallets to a discharge conveyor. With optional pallet conveyors, full pallets can be automatically staged for depalletizing. An optional pallet stacker can be utilized to store empty pallets after depalletizing.
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Model AE-2500 Automatic Bulk Depalletizer

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A full pallet with bulk containers separated by tier sheets is loaded into machine with a fork truck. A lift elevates the product to depalletizing height. A sweep bar pushes the layer of containers onto chain conveyor for single filing.
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Model CL-3000 Manual Bulk Palletizer / Depalletizer

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The operator, utilizing a pallet jack, loads an empty pallet into the loading magazine. Then the pallet is tilted and lifted, positioning for manual loading. As the containers are palletized, the operator lowers the pallet into the magazine. When a full pallet is formed, the unit tilts back to a vertical position for pallet jack unloading.
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Model 100-57LB Box Palletizer

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The Model 100-57LB Box Palletizer is designed to automatically palletize large,
heavy boxes on wood or plastic pallets.
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Stacking Equipment

Model RM-1250 Double Load Stacker

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Palletized product is received and positioned for stacking with a power roller conveyor. Forks extend into pallet and lift load for stacking. With a second pallet in position under the first, the suspended load is then lowered and double stacked. The stacked
product is discharged onto the customer’s conveyor.
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Model RM-1500 Stacker Crane

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The RM-1500 Stacker Crane is an economical alternative to a fork truck for repetitive material handling operations. Pallet loads weighing up to 4,000 lbs. can be transferred from the conveyor to the floor for handling with pallet jacks. Loads can also be double stacked.
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Load Transfer Systems

Model RM-1000 Pallet to Slip Sheet Load Transfer

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The RM-1000 is an automatic system for transferring product from a pallet to a slip sheet. Sheets are lifted, transferred and clamped to receive cases from a wood in-house pallet. A hydraulic push plate then transfers the cases. Empty pallets are automatically stacked in a magazine for removal by a fork truck.
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Model RM-1150 Pallet to Pallet Load Transfer

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The RM-1150 is a basic and reliable system designed to transfer cases and combo boxes from one type of pallet to another for shipping, storage, or to meet in house production requirements. The system utilizes a pallet dispenser and stacker to minimize pallet handling.
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Model RM-1150B Captive Pallet Board to Pallet Load Transfer

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The RM-1150B captive board to pallet load transfer system automatically transfers cased product from a plywood board to a shipping pallet.
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Model RM-1150Z Pallet to Pallet Load Transfer

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The RM-1150 pallet to pallet load transfer system automatically transfers cased product from one type of pallet to another for shipping, storage or to meet other in-house production requirements.
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Model RM-1350 Load Clamp System

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The RM-1350 is used to split double loads or transfer unitized product to pallets.
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Model RM-1350S Load Clamp System with Pallet Stacker

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The RM-1350S is utilized to automatically transfer product from pallet to pallet and provide load squaring.
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Model RM-1850 Pallet to Conveyor Load transfer System

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The RM-1850 is an automatic system for transferring palletized product from captive plywood pallets to a conveyor. The palletized product is then lifted from a captive pallet, allowing the captive pallet to be discharged to a board stacker. The board is automatically lifted from the conveyor and stored in a magazine. The full pallet is finally conveyed to a pick up position for removal by fork truck.
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Model LP-775 Conveyor to Pallet Load Transfer

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The LP-775 automatically transfers unitized product to a pallet with hydraulic lifting tines.
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Model FDL Pallet Inverter

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The Newcastle Model FDL transfers loads from wood to plastic pallets, slip sheets or rental pallets and allows for easy removal of damaged product from the bottom of a load. It also helps save costly in-house pallets. The tapered bucket style of the clamping plates on the FDL allows for simple entry and exit from the machine and permits loading via pallet jack or lift truck.
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Model PSR-105 Pallet Changer

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Product is loaded at ground level with pallet jack or fork truck. Load is clamped into secure position. Pallet of product is rotated 90°-105° to enable the change or removal of pallet. Load is then rotated back to original position.
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Model PSRS Pallet / Spacer Recovery

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The Pallet/Spacer Recovery System is a labor saving spacer and pallet removal machine. It is built to take the rugged treatment of meat processing and freezing operations and is ideal for simple pallet replacement and recovery of freezer separators.
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Additional Equipment

Model G-790 Upender

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Upending, downending or positioning rolls and other types of loads is safe and efficient with this 90 degree hydraulic upender.
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Model DL-3500 Barrel Type Inverter

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The product requiring 180 degree inverting is received by the inverter conveyor and positioned in the unit. The clamp assembly secures the load and the product is inverted. The conveyor then discharges the load onto the customer’s conveyor. The material is handled safely, while also eliminating damage. The clamp pressure can be adjusted, depending on the type of materials being handled. Sensors in the inverter align the product.
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Model PWS Pallet Washing System

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A powered conveyor transports single pallets through a wash rinse and blowoff system.
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